Forging Capabilities

All Metals & Forge Group is a producer of open die forgings, seamless rolled rings, and contoured rolled rings up to 108″/2768mm outside diameter. Forging shapes include discs, hubs, blocks, shafts (including step shafts or with flanges), sleeves, cylinders, flats, hexes, rounds, plate, and some custom shapes. Forgings can be produced as finished size, finished size rough machined, forged size, forged size rough machined, as forged size, or as forged size with allowance to finish to your finish size print. Seamless rolled rings and contoured rings are produced to save on material, machining costs and transportation costs. Maximum weight capacity 80,000lbs. To see our recent forging equipment list, Click Here.

Forging Capabilities Chart by Shape

Please see the following forging capabilities chart for size capabilities, and the metal alloy chart for our various metal alloys. Materials that we forge include carbon steel, alloy steel, tool steel, special grades, stainless steel (including PH grades), titanium, aluminum, magnesium, copper, nickel, cobalt, high temperature, super alloys and special alloys.

Shape Size / Weight Ferrous Alloys Nickel, Cobalt & Special Alloys Non-Ferrous Alloys
Carbon, Alloy & Tool Stainless Aluminum Copper Titanium
FLAT BAR / BLOCKS Max. Width 120″ 120″ 27″ 60″ 65″
Max. Weight 60,000# 60,000# 15,000# 10,000# 15,000#
CYLINDERS / SLEEVES Max. O.D. 84″ 84″ 50″ 72″ 52″
Max. Length 108″ 108″ 65″ 96″ 65″
DISKS / HUBS Max. Dia. 96″ 96″ 50″ 80″ 65″
Max. Weight 75,000# 75,000# 20,000# 15,000# 10,000#
RINGS:
ROLLED / HAND FORMED
Max. O.D. 108″ 108″ 84″ 80″ 80″
Max. Length 65″ 65″ 40″ 65″ 65″
ROUNDS SHAFTS
(with steps or flanges)
Max. Length 420″ 220″ 144″ 220″ 144″
Max. Weight 80,000# 80,000# 20,000# 10,000# 10,000#

Forging Capabilities Chart by Material

Alloy Steel

2315 4110 4335 7290 9115 MA 28
2340 4115 4340 8140 9262 D6AC
2515 4120 4615 8150 9310 HY80
3140 4620 8160 9315 HY100
3145 4127 4630 8615 9317 F-11 (1 1/4 CR-1/2 MO)
3150 4130 4640 8617 94B30 F-22 (2 1/4 CR-1 MO)
3310 4135 4720 8620 9840 F-5 (CR-1/2 MO)
3312 4140 5150 8630 9850 F-91
3316 4142 52100 8640 ALLOY STEEL
SPECIAL GRADES
17-22 A
4015 4145 6120 8642 17-22 AS
4017 4150 6140 8645 17-22 AV
4020 4155 6145 8720 HP9-4-20 Nitralloy 135N
4023 4160 6150 8735 HP9-4-30 LF1 LF2 LF3
4037 4215 6170 8740 CBS600
4085 4320 6470 8750 MA 15

Aluminum

1100 5083 7049 7175
2014 5086 7050 7475
2024 6061 7075
2219 6063 7079

Carbon Steel

1006 1012 1023 1035
1005 1015 1025 1040
1008 1018 1026 1045
1010 1020 1029 1050
  1022 1030 1070

Nickel, Cobalt, Special Alloys

A-286® Incoloy 800® Inconel 718® Rodar® Nimonic 80®
AM-335® Incoloy 825® Inconel 722® L605® Nimonic 90®
Custom 450® Incoloy 832® Inconel 725® Maraging 250® Rene 41®
Custom 455® Incoloy 890® Inconel 738® Maraging 300® Udimet 500®
Ferralium 255® Incoloy 832® Inconel 750® Maraging 350® Udimet 700®
Hastelloy B2® Incoloy 901® Inconel 751® Monel 400 (reg.)® Vascojet 1000®
Hastelloy C® Incoloy 925® Inconel 800® Monel 500 (K)® VascoMax 250®
Hastelloy C276® Inconel 600® Inconel 902® Nickel 200® VascoMax 350 CVM®
Hastelloy N® Inconel 601® Inconel 903® Nickel 201® Waspalloy®
Hastelloy S® Inconel 617® Inconel W® Nitronic 40® Zirconium 32®
Hastelloy W® Inconel 625® Invar 36a® Nitronic 50® 20 CB
Hastelloy X® Inconel 690® Invar 42® Nitronic 60®
Haynes 188® Inconel 702® Jethete M151® N155®
Haynes 230® Inconel 706® Jethete M152® Multimet®
Haynes 25® Inconel 713C® Kovar A® Nimonic 75®
All Trademarks and Registered Trademarks (®) are the property of their respective owners.

Stainless Steel

254 SMO 314 347 416 440C Stainless SteelPH Grades
2205 Super Duplex 316L 348 418 442
300 Series 317L 400 Series 420 446 13-8MO
302 321 403 422 500 Series 15-5PH
303 322 405 429 501 15-7MO
304 & 304L 329 409 430F 502 15-7MO
309 330 410 431 17-4PH
310 333 414 440A

Titanium Alloys

Commercially Pure 6AL-2SN -4ZR-2MO 7AL-4MO CP Grade 1 CP Grade 7
4AL-3MO-1V 6AL-2SN -4ZR-6MO 8AL-1MO-1V CP Grade 2 CP Grade 11
4AL-4MN 6AL-4V 13.5V -11CR-3AL CP Grade 3 CP Grade 12
5AL-2.5SN 6A1-6V-2SN Ti17 CP Grade 4

Tool Steel

A2 D5 H21 S1 W2
A6 D6 H26 S5
A10 H11 H43 S7
A10 H12 M2 T1
D3 H13 P20 W1

Copper Alloys

C613 C632
C623 Copper Ni
C624 C706 (90/10)
C630 C715 (70/30)