Tool Steel Forgings

Tool steels for open die forging combine a higher amount of carbon with other alloys in the starting stock billet or ingot to improve toughness, strength and impact resistance than alloy steels or carbon steels.  Tool steels are widely used for parts and components in machinery and manufacturing processes that require high impact and wear resistance, and must perform reliably and durably during continuous operation.

Products manufactured using tool steels include:

• Tools and dies used for molding, casting and stamping
• Machine tools
• Drill bits and end mills
• Trimmers and cutting tools
• Wear plates
• Tooling blocks
• Mining equipment components

All Metals & Forge Group maintains a full inventory of tool steels for use in our open die forgings, including seamless rolled rings, discs, hubs, blocks, shafts, flanges and other forged shapes that can be machined into finished parts.  We manufacture custom tool steel forgings to meet ASTM, AMS, ASME B16.47, NACE or corporate specifications, including odd sizes and custom lengths.  Custom chemistry material can be melted to your non-standard alloy specifications to meet the needs of your application.

Our capabilities include prototypes or one-offs, small runs, full production quantities and just-in-time inventory supply for long term contracts.  Some of the products we forge and processes we use for tool steel forgings include:

• Flat bar blocks up to 120” width and 60,000 lbs.
• Cylinders and sleeves up to 84” maximum O.D. and 108” maximum length
• Discs and hubs up to 96” diameter and 75,000 lbs.
• Rolled, hand forged or mandrel forged rings up to 216” maximum O.D. and 65” maximum length
• Rounds, shafts and step shafts up to 420” maximum length and 80,000 lbs.
• Forged-in steps or contours to reduce finish machining time and material waste
• Quenching and tempering, normalizing, or annealing of forgings

We offer value-added services, including rough machining, heat treating, cutting, machining, rolling and welding to ensure that your finished product is delivered to you ready for finish machining.  All forgings are rough machined to your forging print and include mill test reports (MTRs), reports on mechanical and physical properties, and ultrasonic, X-ray and non-destructive testing (NDT) reports as ordered or specified.

All Metals & Forge Group is ISO 9001:2008 and AS/EN9100:2009 Rev C certified and provides 100% inspection and reporting on each forging delivered to its customers so you can be assured that 100% of your parts are manufactured and tested to the highest quality standards.

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List of Tool Steels

420 A10 A11 A18 A2 A4 A6 A7 A8 A9 D2 D3 D4 D5 D6 D7

H10 H11 H12 H13 H14 H19 H20 H21 H22 H23 H24 H25 H26 H42 H43 L1 L2 L3 L6 L6 Modified M-2 H.C.

M1 M10 M15 M2 M3 M3/2 M30 M33 M34 M35 M36 M4 M41 M42 M43 M46 M48 M50 M50 Vac Melt M52 M61 M62 M7 O1 O2 O6 O7 P20

P20 HC P4 P5 P6 S1 S2 S4 S5 S6 S7 T1 T15 T2 T20 T21 T3 T4 T42 T5 T6 T8 W1 W2 W5

 

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